TILTEX SYSTEM
TILTEX SYSTEM is a needle punched mechanically bonded composite, consisting of a concrete-sand mix, embedded and fixed between two layers of geo-textile. This advanced product can be quickly and easily formed giving the desired shape. Hydrated post installation, it provides a substrate for direct applications of a thin protective layer of regular concrete, which may be used in various weather conditions. The fabric is fastened to an outer part with nails, which provides a solid water-resistant surface stabilisation, further braced thanks to internal reinforcing fibres. TILTEX SYSTEM is offered in 4 versions: 7kg/m2, 9kg/m2, 10kg/m2 and 12kg/m2.
Read MoreProduct Benefits
- Excellent substitute to conventional materials
- Quick and easy installation, even on steep long slopes
- Environmentally friendly
- Minimising transport costs (approx.2400m2/truck)
- Cost effective solution
- Heavy specialist equipment not required
- Safe and stable over time
- PE foil lamination 0.2 – 2.0 mm possible
TILTEX SYSTEM is a needle punched mechanically bonded composite, consisting of a concrete-sand mix, embedded and fixed between two layers of geo-textile. Belonging to the group of Geosynthetic Cementitious Composite Mats (GCCMs), TILTEX SYSTEM is a cost-effective, multi-functional erosion control solution with fast and easy installation, which does not require any complex logistic operations or the use of specialist machinery. It provides a substrate for direct applications of a thin protective layer of regular concrete, which may be used in various weather conditions. The fabric is fastened to an outer part with nails, which provides a solid water-resistant surface stabilisation, further braced thanks to internal reinforcing fibres.
It is much faster to install and cheaper than conventional materials used in the lining of ditches, reservoirs, slopes, banks and trenches. Strict quality control of raw materials makes the finished product fail-proof. This advanced product can be quickly and easily formed giving the desired shape. Hydrated with a small amount of water, it can shape to a durable and firm structure serving as a ground structure reinforcement or protection liner.
TILTEX System which belongs to the group of Geosynthetic Cementitious Composite Mats (GCCMs), is a cost-effective, multi-functional erosion control solution with fast and easy installation, which does not require any complex logistic operations or the use of specialist machinery. This innovative, multi-functional solution offers various applications – the improvement and reinforcement of existing concrete structures to prevent degradation.
- Lining of embankments
- Lining of ditches
- Lining of reservoirs
- Lining of slopes
- Lining of trenches
- Ground stabilisation
- Slope stabilisation
- Lining of pits
- Lining of banks
- Underground wire protection and many other applications
Ecologic issues are the concern of the contemporary world and this why more and more conventional construction materials are being prohibited due to their negative effect on the environment. Tiltex system, however, is environmentally friendly and it does not interfere with the local ecosystem.
Mechanically bonded composite, consisting of concrete-sand mix, embedded and fixed between two layers of geo-textile.
EN 13253, EN 13254, EN 13255, EN 13256, EN 13257 – (System 2+)
| Properties of TILTEX(1) | TILTEX 7 | TILTEX 9 | TILTEX 10 | TILTEX 12 |
|---|---|---|---|---|
| Mass per unit area EN 14196 | 7600 g/m2 (±10%) | 9600 g/m2 (±10%) | 10600 g/m2 (±10%) | 12600 g/m2 (±10%) |
| Thickness EN ISO 9863-1/-2 | 7,0 mm (±1mm) | 9,0 mm (±1mm) | 10,0 mm (±1mm) | 12,0 mm (±1mm) |
| Tensile Strength MD/CMD | EN ISO 10319 | 20,0 / 20,0 kN/m (-2 kN/m) | ||
| Elongation at break MD/CMD | EN ISO 10319 | 40 / 40 % (-10%) | ||
| CBR Puncture Strength | EN ISO 12236 | 3,0 kN (-0,3 kN) | ||
| Dynamic puncture resistance | EN 13433 | 0 mm (+1 mm) | ||
| Protection efficiency | EN 14574 | 5,0 kN (-0,5 kN) | ||
| Durability(2) | EN 12226 | NPD | ||
| EN 12226 | NPD | |||
| Dangerous substances(2) | PN EN 12467:2016-8 5.6.2 | NPD |
(1) before hydration (2) after hydration *complies with EN 13501-1
These data are average values derived from standard tests and are subject to usual product variation. The right is reserved to make changes without notice at any time.
| Setting start | PN-EN 196-3 | > 90 min |
| Compressive Strength | PN EN 196-1 | 40 Mpa |
| Bending Strength | PN EN 12467:2016-08 5.4.3 | 6,0 MPa – Class 1 |
| Water permeability | PN EN 12467:2016-08 5.4.5-6 | No drop of water |
| Durability against Freeze-thaw | PN EN 12467:2016-08 5.5.2 | RL ≥ 0,75 Pass |
| Durability against Heat-rain | PN EN 12467:2016-08 5.5.3 | RL ≥ 0,75 Pass |
| Durability against warm water | PN EN 12467:2016-08 5.5.4 | RL ≥ 0,75 Pass |
| Durability against Soak-dry | PN EN 12467:2016-08 5.5.5 | RL ≥ 0,75 Pass |
| Reaction to fire | PN EN 12467:2016-08 5.6 | B-s1, d0* |
| Resistance to Roots | PD CEN/TS 14416:2014 | Passed |
| Manning’s Value | ASTM D 6460 | n = 0,022 |
(1) before hydration (2) after hydration *complies with EN 13501-1
These data are average values derived from standard tests and are subject to usual product variation. The right is reserved to make changes without notice at any time.
| Standard Roll Dimensions | Test Method | Value | ||
|---|---|---|---|---|
| Width x Length | Typical | 5,0 x 20 m (±2%) | 2,5 x 20 m (±2%) | 1,0 x 5,0 m (±2%) |
| Quantity | Typical | 100 m2 | 50 m2 | 5 m2 |
TILTEX SYSTEM can be manipulated to the required shapes and sizes with ease, rearranged and cut on site, making it very easy to install. Applications include:
- “V” Drains
- Embankment Lining
- Spoon Drains
- Erosion Control
- Weed Suppression
- Road Applications including Drains, Replacing Shotcrete, Erosion Control
- Channel Lining & Pits Lining
- Alternative & Cost Effective solution to Shotcreting
- Enhancing existing concrete structures in order to avoid degradation
- Embankment Lining
- Bund Lining
- Slope Stabilization
- Alternative to Grout & Revetment Mattress
- Spillways
- Trenches/Swale Drains Lining
- Underground Wire Protection
TILTEX SYSTEM rolls are delivered directly on site. They are individually packed by a double wrap: a film tightened around the roll and an additional plastic protection closed at the ends. Depending on the weight of the rolls, they are discharged through predisposed straps on the rolls – for large rolls or in pallets – for small rolls. The handling of large rollers must be done using the appropriate equipment with lifting beam. For small rolls, it is possible to handle them with 2 or 3 people using an axis placed in the roll mandrel.
Once unpacked, the products are unrolled and positioned by giving the desired shape. An overlap of the ends of 10 to 20 cm is created to ensure the continuity of the protection and possibly the flow of water – placement in tile. Fasteners are implemented in such a way that the geocomposite is kept on the ground avoiding folds. Screw fasteners made of galvanized steel can be used – a small tool to be mounted on a screwing machine is designed specifically. Different shapes and lengths allow their use in hard or soft grounds.
The product can be easily cut to fit specific dimensions or shapes. While not hydrated, it remains flexible and can be repositioned. Once the TILTEX SYSTEM layer has been positioned correctly, hydration by abundant watering is necessary for the concrete to harden. Watering is done by spraying without pressure and with the water quantities prescribed for the product – at least 0.5l of water per m2 and per kg of sand/cement mixture. In case of strong wind or sunshine, further watering may be necessary. It is essential that the surface geotextile is kept wet for 48 hours. In certain case, the hydration of the geocomposite can also be carried out by complete immersion, for example in the case of the installation of a protection of the banks of a channel.
About 48 hours after the start of hydration, the concrete will have hardened enough for the geocomposite to work on its protective role. It should be noted that the surface geotextile is made of polypropylene. Once the geocomposite is hardened, this geotextile no longer has a role. As it is therefore not UV resistant, it will disintegrate over time and let the concrete layer appear.
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